Why Your Gas Struts Might Not Be the Problem – And How to Get It Right the First Time

Gas struts not working the way they used to? It’s easy to blame the strut—but before you replace it, it’s worth checking a few other things. In many cases, the real issue isn’t the strut itself, but changes in how it’s installed.

In this guide, we’ll explain what to check before replacing a gas strut and how our Project Solution Service can help.

Common Causes of Gas Strut Issues

If you’re using the same gas strut model and the pressure rating hasn’t changed, there’s a good chance the strut isn’t the problem. Instead, check for:

• • A change in mounting position

  • A different install angle

  • Added or redistributed weight

  • Design modifications that affect lid movement

Even small changes can impact how your struts perform.

What to Check First

Before replacing your struts or ordering a custom solution, go through this simple checklist:

• • Mounting Positions: Measure from the centre of the hinge to each mounting point.

  • Compare Setups: Check the mounting positions against earlier models or designs.

• • Weight Changes: Has the lid or panel become heavier or lighter?

  • Design Differences: Has the structure or shape of the item changed?

• • Install Angle: Is the strut mounted at the same angle as before?

A small adjustment to mounting angle can dramatically change the strut’s effectiveness.

Why Mounting Position Matters

Gas struts work by converting stored gas pressure into controlled motion. If the geometry changes—even slightly—the force may be redirected or reduced, leading to:

• • Poor lift performance

  • Overextension or underextension

  • Premature strut failure

Checking your mounting setup first could save you time, money, and frustration.

Our Project Solution Service

If you’re working on a new design or want to avoid the guesswork, our Project Solution Service is here to help. We work directly with tradies, engineers, and builders to ensure your gas struts do the job right—first time.

We’ll help you:

• • Review your drawings, measurements, or concept

  • Confirm the right size, force, and mounting configuration

  • Manufacture a custom solution if needed

Upload your details and we’ll give you a call.

Need Help Working It Out?

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